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Custom-Die Cut Shape

Die Cut Shapes are flexible packaging bags that move away from the traditional square or rectangular look. Instead of standard shapes, they can be designed in custom outlines—whether that’s smooth curves, nature-inspired forms, or more geometric styles.They offer a packaging solution that not only stands out visually on the shelf but also stays practical and functional for everyday use.

Materials, Barrier & Custom Shapes

Flexible material structures and custom die-cut shapes designed to protect cannabis products and strengthen your brand presentation.

Custom cannabis shaped pouch with multi-layer barrier structure

Multi-layer Protection

Engineered barrier structures help protect aroma, freshness and product quality.

Outer Layer PET / BOPP
Printing Layer Gravure / Digital
Barrier Layer AL / VMPET / EVOH
Inner Layer PE / CPP

Material Options

PET / PE

A versatile structure with excellent printability and reliable sealing.

PET / VMPET / PE

Enhanced protection against moisture, oxygen and light.

PET / AL / PE

High-barrier protection for aroma-sensitive cannabis products.

Recyclable PE / PE

A mono-material option designed to support recyclability goals.

Functional Features & Printing Options

Practical closure, barrier and customization options designed for cannabis flower, edibles, pre-rolls and related products.

Custom shaped pouch with concealed child-resistant zipper

Child-Resistant Zipper

A concealed inner zipper requiring a specific opening action helps reduce accidental access by children.

Custom shaped pouch with reverse printing

Reverse Printing

Ink is printed inside the outer film to help protect the design from scratches, moisture and everyday wear.

Odor-resistant high-barrier cannabis shaped pouch

Aluminum Foil Barrier

The aluminum foil structure provides excellent sealing and protects the contents from moisture, oxygen and light.

Custom die-cut shaped cannabis pouches

Custom Die-Cut Shape

Create a distinctive pouch outline that matches your product, brand concept and shelf presentation.

Digital Printing

Flexible, fast and suitable for growing cannabis brands.

  • Low MOQ
  • Fast Lead Time
  • Ideal for Multiple Strains and SKUs
  • Vibrant, Detailed Custom Designs
Custom digitally printed cannabis shaped pouch

Gravure Printing

Consistent print quality for larger production runs.

  • High-Volume Production
  • Stable Color Reproduction
  • Cost-Effective at Scale
  • Excellent Print Quality
Custom gravure printed cannabis shaped pouch

Child-resistant and tamper-evident options are available to support applicable packaging requirements. Final specifications should be selected according to your product and target market.

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Explore Our Material Options

Compare paper, film, finish, clear-window, and metallic options to find the right material for your packaging.

 

 

Packaging Features & Accessories

Choose the details that make your packaging work, including zippers, valves, hang holes, and other functional features.

 

 

Digital Printing

Ideal for low minimum orders, faster production, and designs that need frequent updates or multiple versions.

 

 

Gravure Printing

A reliable option for high-volume orders that require consistent colors, detailed graphics, and a lower unit cost at scale.

 

 

People often ask us...

Can you create a pouch in a custom shape? −
Yes. We can develop shaped pouches based on your product, brand character or packaging concept. Common designs include fruit, animal, bottle and product-inspired shapes. estimated delivery times.
Do custom-shaped pouches require a mold? +
Most custom die-cut shapes require dedicated tooling. The tooling requirements and cost depend on the shape, size, material and production method.
Can a shaped pouch stand upright? +
Yes. A custom-shaped top can be combined with a bottom gusset or flat-bottom structure to create a pouch that stands upright.
Can shaped pouches include zippers or spouts? +
Yes. Depending on the shape and available sealing area, shaped pouches can include zippers, spouts, hang holes, tear notches and other functional features.
What information is needed to develop a custom shape? +
Please provide the intended product, filling volume, preferred dimensions, reference shape, required features and artwork. We can then evaluate the structure and prepare an appropriate die line.

Need Custom Packaging?

Tell us what you're looking for and our packaging specialist will get back to you.

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